Carbon fiber sandwich panel

Carbon fiber sandwich panel

Description of Carbon Fiber Sandwich Panel

Carbon fiber sandwich panel is a high-performance composite material composed of carbon fiber, resin, and core material. It has a high specific strength, high modulus, good fatigue resistance, and can achieve a high strength-to-weight ratio and good energy absorption performance. Carbon fiber sandwich panel is widely used in the aerospace, automotive, wind energy, sports equipment, construction and other industries.

The production process of carbon fiber sandwich panel includes several steps: firstly, the preparation of carbon fiber; secondly, the stacking of carbon fiber layers; thirdly, the sandwiching of carbon fiber layers with core materials; fourthly, the compression and curing of the stacked layers; and finally, the post-processing. The product has a high strength-to-weight ratio, good fatigue resistance, high stiffness and toughness, good temperature resistance, chemical stability and other excellent properties.

The application of carbon fiber sandwich panel is very extensive. In the aerospace industry, it can be used for the manufacture of aircraft, satellites and other components that require high strength and light weight. In the automotive industry, it can be used for the manufacture of car bodies, carriages, engine components and other parts that require high strength and light weight. In the wind energy industry, it can be used for the manufacture of wind turbine blades that require high strength and light weight. In sports equipment, it can be used for tennis rackets, golf clubs, bicycle frames and other parts that require high strength and light weight. In the construction industry, it can be used for roofing, flooring, facades and other structural components that require high strength and light weight.

In general, carbon fiber sandwich panel is a high-performance composite material with good application prospects in various industries.

ParameterValue
Strength150 kN/m²
Modulus of elasticity70 GPa
Thermal conductivity0.25 W/(m·K)
Corrosion resistanceVery high
Fatigue life> 10^7 cycles
Impact resistanceHigh (DIN 18032-1)
Fire resistanceV-0 (EN 13501-1)
Water absorption< 0.1%
AestheticsHigh-quality, smooth surface
Manufacturing processAutoclave curing, vacuum bagging, resin transfer molding 
ApplicationsAerospace, automotive, sports equipment

Application

Carbon fiber sandwich panel is a high-performance composite material that is widely used in various industries due to its exceptional strength, lightweight, and corrosion resistance. Some of the common applications of carbon fiber sandwich panels are:

  1. Aerospace: Carbon fiber sandwich panels are commonly used in the construction of aircraft fuselages, wings, and tails due to their high strength-to-weight ratio, which helps reduce fuel consumption and improve overall performance.

  2. Automotive: Carbon fiber sandwich panels are used in the manufacturing of high-performance sports cars, racing vehicles, and luxury cars due to their ability to reduce weight without compromising safety or performance.

  3. Marine: Carbon fiber sandwich panels are used in the construction of boats, yachts, and other marine vessels due to their resistance to moisture, saltwater, and UV radiation.

  4. Construction: Carbon fiber sandwich panels are used in the construction of bridges, buildings, and other infrastructure projects due to their high strength and durability.

  5. Sports equipment: Carbon fiber sandwich panels are used in the manufacturing of bicycles, snowboards, surfboards, and other sports equipment due to their lightweight and high strength properties.

Carbon fiber sandwich panel
Carbon fiber sandwich panel

Advantages

High strength-to-weight ratio:

Carbon fiber is one of the strongest materials available and has a high strength-to-weight ratio, making it ideal for applications where weight reduction is critical.

Lightweight:

Carbon fiber sandwich panels are significantly lighter than traditional metal or composite panels, which can improve performance and reduce fuel consumption in various industries.

Corrosion resistance:

Carbon fiber is resistant to corrosion, making it suitable for use in harsh environments such as marine and industrial applications.

Carbon fiber sandwich panel
Carbon fiber sandwich panel

Thermal stability:

Carbon fiber has excellent thermal stability, which means it can withstand high temperatures without degrading or losing its properties.

Aesthetics:

Carbon fiber sandwich panels have a sleek and modern appearance, making them suitable for use in applications where aesthetics are important.

Customizability:

Carbon fiber sandwich panels can be customized to meet specific requirements, including different thicknesses, shapes, and sizes, depending on the application.

Our Advantages

Mold Warehouse


Complete set of tooling


Our carbon fiber board molds are comprehensive and complete. We have a wide range of molds that can be used to manufacture different shapes and sizes of carbon fiber boards. Our molds are made from high-quality materials, ensuring durability and longevity. They are also designed to ensure precise and accurate replication of the desired shape, resulting in high-quality carbon fiber boards. With our comprehensive set of molds, we can meet the diverse needs of our customers





High production capacity

Our carbon fiber boards have a high production capacity. We are able to produce large quantities of carbon fiber boards in a short amount of time, thanks to our advanced manufacturing technology and efficient production processes. Our state-of-the-art equipment allows us to produce carbon fiber boards at a fast rate while maintaining the highest level of quality.

Moulding Machine
CNC Factory




High product precision

Our carbon fiber boards have high product precision. We use advanced manufacturing technology and precise production processes to ensure that our carbon fiber boards meet the highest level of accuracy and consistency. Our state-of-the-art equipment allows us to control the thickness, width, and other dimensions of the boards with great precision. 

Catering to various customized processing needs

We offer flexible manufacturing options to meet specific demands, including varying thickness, width, and surface finishes. Our advanced manufacturing technology and precise production processes ensure high-quality and consistent carbon fiber boards. With our state-of-the-art equipment, we can precisely control the dimensions of the boards for a wide range of applications. We provide customized solutions for industries such as aerospace, automotive, sports equipment, and more.

Carbon Fiber Sheet

Certificate

Certificate
Certificate
Test Equipment

Testing Equipment

Our company is equipped with various testing equipment to perform strength and performance tests on fiberglass and carbon fiber products of various sizes. This ensures consistent product quality and enhances overall reliability.

tstar test report CFRP
tstar test report FRP

FAQ

  1. Are you a retail seller? No, we are a factory and only accept bulk orders. Our minimum order quantity (MOQ) is 1000 pieces.

  2. What payment methods do you accept? We accept payment via T/T (Telegraphic Transfer) and LC (Letter of Credit).

  3. Can all products be customized? Yes, we offer customization options for all our products. You can specify your requirements, such as dimensions, colors, and other specifications, and we will tailor the products accordingly.

  4. Can I get samples before placing a bulk order? Certainly! We provide samples, and you can request up to 10 pieces for evaluation purposes. Please note that samples may incur a nominal fee.

  5. What are the available shipping methods? We offer various shipping options to accommodate your needs. You can choose between sea freight, express delivery, rail transportation, or air freight.

  6. What is your monthly production capacity? Our average monthly production capacity is 1 million meters. However, this may vary depending on the specific product and customization requirements.

  7. Do I need to pay a deposit before production starts? Yes, a deposit is required before we commence production. Once we receive the deposit, we will initiate the manufacturing process.

Please feel free to reach out to our sales team for any further inquiries or specific requirements. We are here to assist you and provide the best solutions for your bulk order needs.

Services:

we provide the following services:

  • OEM /ODM service and support
  • Free promotion material if needed
  • Clients service one-to-one
  • Effective communication within 24 hours
  • New design and style collection updating for customer

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