Carbon Fiber U-Channel

Carbon Fiber U-Channel

Product Description

 

The Carbon Fiber U-Channel is a lightweight, high-strength component ideal for structural reinforcement in automotive, aerospace, and construction applications. Crafted from premium carbon fiber materials, this U-shaped profile offers exceptional stiffness and fatigue resistance, ensuring enhanced performance and durability. Its sleek, streamlined design allows for efficient load transfer while reducing weight, making it a superior choice for modern, high-performance engineering projects.

 
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Performance ParameterValueUnit
Length300mm
Width50mm
Height25mm
Weight (per meter)1.5kg/m
Tensile Strength3500MPa
Compressive Strength2500MPa
Density1.6g/cm³
Fatigue Life1,000,000cycles
Thermal Expansion0.3ppm/°C
Elongation at Break1.5%

Application

Carbon Fiber U-Channels are utilized in various applications due to their high strength-to-weight ratio and superior mechanical properties. Here are some common applications:

  1. Aerospace & Aeronautics: Used as structural components in aircraft and spacecraft, including wings, frames, and landing gear, where weight savings can significantly improve fuel efficiency and performance.

  2. Automotive Industry: Implemented in cars for chassis and body parts to reduce weight without sacrificing strength, leading to improved fuel economy and acceleration.

  3. Sports Equipment: In high-performance sports equipment such as bicycles, golf clubs, and tennis racquets, where the lightweight and stiffness enhance performance.

  4. Construction & Civil Engineering: As reinforcement bars or supports in modern architecture and bridges, benefiting from their corrosion resistance and long-term durability.

  5. Energy Industry: In wind turbine blades and other renewable energy systems that require materials with high fatigue resistance and low weight.

  6. Defense & Military: For armored vehicles, naval vessels, and other defense equipment where the combination of strength, lightness, and resistance to extreme environments is critical.

  7. Industrial Applications: In robotics, precision machinery, and manufacturing tools where the stability and light weight of carbon fiber offer advantages.

  8. Medical Devices: In prosthetics and medical instruments requiring a blend of strength, lightness, and precision.

Carbon Fiber U-Channel
Carbon Fiber U-Channel

Advantages

High Strength and Lightweight:

Carbon fiber is known for its exceptional strength-to-weight ratio, making it ideal for applications where weight savings are critical.

Corrosion Resistance:

Unlike metals, carbon fiber does not corrode easily, which is advantageous in harsh environments or applications requiring long-term durability.

Fatigue Resistance:

Carbon fiber composites can withstand repeated stress cycles without significant degradation, essential for high-performance mechanical parts.

Carbon Fiber U-Channel
Carbon Fiber U-Channel

Thermal Stability:

Carbon fiber materials maintain their properties at a wide range of temperatures, making them suitable for use in both cryogenic and high-temperature conditions.

Customizable:

The shape, size, and configuration of U-Channels can be tailored to meet specific design requirements, offering great flexibility in structural design.

Durability:

The high stiffness and impact resistance of carbon fiber mean that U-Channels can endure heavy loads and absorb shocks without damage.

Reduced Assembly Time:

The use of pre-formed U-Channels in construction can significantly speed up assembly processes compared to building structures from individual components.

Energy Efficiency:

In vehicles and machines, reducing the weight leads to less energy consumption, contributing to overall efficiency and lower operational costs.

Design Freedom:

 Engineers have more freedom to optimize the structure for performance since carbon fiber components are not limited by the form factors typical of metallic components.

Our Advantages

Mold Warehouse


Complete set of tooling


Our carbon fiber products are manufactured using a variety of molds to ensure precision and consistency in the final product. We have multiple sets of molds designed to accommodate different shapes, sizes, and specifications of carbon fiber components.





High production capacity

Our carbon fiber products are manufactured with high production capacity, ensuring efficient and cost-effective mass production. We have invested in advanced equipment and technology to streamline the production process and maximize output.

Moulding Machine
CNC Factory




High product precision

Our carbon fiber components are designed and engineered to meet the exacting requirements of various industries and applications. We utilize computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies to ensure precise measurements and cuts during the production process.

Catering to various customized processing needs

Our carbon fiber products are versatile and can cater to a wide range of customized processing needs. Whether it is for aerospace, automotive, sports equipment, or any other industry, our carbon fiber can be tailored to meet specific requirements.

Carbon Fiber Sheet

Certificate

Certificate
Certificate
Test Equipment

Testing Equipment

Our company is equipped with various testing equipment to perform strength and performance tests on fiberglass and carbon fiber products of various sizes. This ensures consistent product quality and enhances overall reliability.

tstar test report CFRP
tstar test report FRP

FAQ

  1. Are you a retail seller? No, we are a factory and only accept bulk orders. Our minimum order quantity (MOQ) is 1000 pieces.

  2. What payment methods do you accept? We accept payment via T/T (Telegraphic Transfer) and LC (Letter of Credit).

  3. Can all products be customized? Yes, we offer customization options for all our products. You can specify your requirements, such as dimensions, colors, and other specifications, and we will tailor the products accordingly.

  4. Can I get samples before placing a bulk order? Certainly! We provide samples, and you can request up to 10 pieces for evaluation purposes. Please note that samples may incur a nominal fee.

  5. What are the available shipping methods? We offer various shipping options to accommodate your needs. You can choose between sea freight, express delivery, rail transportation, or air freight.

  6. What is your monthly production capacity? Our average monthly production capacity is 1 million meters. However, this may vary depending on the specific product and customization requirements.

  7. Do I need to pay a deposit before production starts? Yes, a deposit is required before we commence production. Once we receive the deposit, we will initiate the manufacturing process.

Please feel free to reach out to our sales team for any further inquiries or specific requirements. We are here to assist you and provide the best solutions for your bulk order needs.

Services:

we provide the following services:

  • OEM /ODM service and support
  • Free promotion material if needed
  • Clients service one-to-one
  • Effective communication within 24 hours
  • New design and style collection updating for customer

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